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Product Description

Product Introduction

Forwa Self-Fusing Tape is a high-performance insulating material specially designed for the repair of cable joints and damaged cable sections. It offers excellent electrical insulation, waterproof sealing, and mechanical protection. No heating or special tools are required — simply wrap it by hand to form a strong, seamless repair layer. It is the ideal solution for cable maintenance and emergency repairs.

Product Features

Basic Properties

  • Thickness: 0.15mm – 3.0mm (depending on model)
  • Tensile Strength: ≥7 MPa
  • Elongation at Break: ≥200%

Electrical Properties

  • Dielectric Strength: ≥20 kV/mm
  • Volume Resistivity: ≥1×10¹⁴ Ω·cm
  • Dielectric Constant: 3.0–3.5 (1 kHz)

Environmental Adaptability

  • Operating Temperature Range: -50°C to +250°C
  • Weather Resistance: Excellent UV and ozone aging resistance
  • Chemical Resistance: Resistant to acids, alkalis, and salt spray corrosion
  • Problems It Solves

Cable Damage Issues

  • Insulation degradation caused by damaged outer cable jackets
  • Electrical safety hazards at cable joints
  • Short-circuit faults caused by moisture ingress

Maintenance Challenges

  • Traditional repair methods require specialized equipment and professional skills
  • Power outages during repairs affect production continuity
  • Difficult emergency repairs in complex environments

Cost Issues

  • High cost of replacing entire cable lengths
  • Expensive professional repair services
  • Significant indirect losses due to prolonged downtime

Key Advantages

Ease of Use

  • No professional skills required: Ordinary electricians can perform the repair
  • No special tools needed: Repair is completed by simple hand wrapping

Performance Advantages

  • Instant bonding: Sticks on contact, no curing time needed
  • Excellent self-fusing property: Layers automatically fuse into a single, seamless unit
  • High plasticity: Conforms tightly to complex shapes and irregular surfaces

Economic Benefits

  • Significantly reduces costs: Saves over 80% compared to full cable replacement
  • Shortens repair time: A single joint can be repaired in just 15–30 minutes
  • Extends service life: Repaired cables can last 5–10 years

Application Scenarios

Power Systems

  • Substations: Repair of cable termination heads
  • Distribution networks: Overhead cable joint treatment
  • Underground cables: Repair of directly buried cable damage

Industrial Applications

  • Manufacturing: Cable maintenance for production equipment
  • Petrochemical: Cable repair in explosion-proof areas
  • Mining & Metallurgy: Cable protection in harsh environments

Infrastructure

  • Rail transit: Signal cable joint sealing
  • Construction sites: Temporary power line repair
  • Communication systems: Waterproof sealing of fiber optic cable joints

Emergency Repairs

  • Natural disasters: Power restoration after typhoons and floods
  • Equipment failures: Emergency handling of sudden cable damage
  • Nighttime maintenance: Minimizing impact on normal operations

Technical Specifications

Product Specification Parameters

Parameter

Standard Value

Test Method

Thickness

0.5 ± 0.05 mm

ASTM D374

Width

25–100 mm

ASTM D374

Length

5–20 m/roll

ASTM D374

Tensile Strength

≥7 MPa

ASTM D412

Elongation at Break

≥200%

ASTM D412

Dielectric Strength

≥20 kV/mm

ASTM D149

Volume Resistivity

≥1×10¹⁴ Ω·cm

ASTM D257

Operating Temperature

-40°C to +250°C

IEC 60216

Model Selection Guide

Model

Applicable Cable Cross-section

Applicable Voltage Level

Recommended Applications

SR-25

10–50 mm²

≤1 kV

Low-voltage control cables

SR-50

50–120 mm²

≤10 kV

Distribution cables

SR-75

120–240 mm²

≤35 kV

High-voltage transmission cables

SR-100

>240 mm²

≤35 kV

Large cross-section cables